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Page 4-44 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH.Figure 4-35. Ribbon/Printhead Sensor

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77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual xiList of FiguresList of FiguresFigure 1-1. Default Fonts Examples ...

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xii Z4M/Z6M Maintenance Manual 77259L Rev. 4 1/5/04List of FiguresFigure 4-15. Remove the Electronics Cover...

Page 4-60 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH9. Secure the cutter assembly onto the p

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Page 4-62 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH5. Refer to Figure 4-55. Remove the tear

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Page 4-68 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH4. Reinstall the rear cover by sliding i

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77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual xiiiList of FiguresFigure 4-52. Cutter Shield and Catch Tray ...

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Page 4-78 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH0DLQWHQDQFH.LWV5HZLQG0RWRUDQG6SLQGOH

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xiv Z4M/Z6M Maintenance Manual 77259L Rev. 4 1/5/04List of FiguresFigure 5-5. Platen Roller Shaft Maintenance Kit...

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Page 5-2 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 0DLQWHQDQFHDQG$VVHPEO\'UDZLQJVTable 5-1. Main Printer AssembliesITEM PART

Maintenance and Assembly Drawings Section 577259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual 5-3Figure 5-1. Main Printer Assemblies12356789121314151

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Section 5 Maintenance and Assembly Drawings5-4 Z4M/Z6M Maintenance Manual 12/16/03 77259L Rev. 4Table 5-2. Electronics Maintenance KitsItem Part Num

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Page 5-8 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 0DLQWHQDQFHDQG$VVHPEO\'UDZLQJVFigure 5-5. Platen Roller Shaft Maintenan

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Page 1-2 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 6\VWHP'HVFULSWLRQ3ULQWHU6SHFLILFDWLRQVA general description of the printer

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ii Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/037DEOHRI&RQWHQWVProprietary StatementThis manual contains proprietary information of Zebra Te

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Page 1-12 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 6\VWHP'HVFULSWLRQ2SWLRQDO,QWHUIDFH%RDUGVFor information about the IBM® pl

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Page 2-2 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ2SHUDWRU&RQWUROVThis section discusses the functions of th

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77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual iiiTable of ContentsTable of ContentsSection 1 System Description ...

Page 2-4 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ)URQW3DQHO/LJKWV/RDG0HGLDDQG5LEERQ/RDG5LEERQScroll ModeSc

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Page 2-6 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ3. Slide out the media guide as far from the printer frame as p

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-72SHUDWLRQV2YHUYLHZ 6HFWLRQCutter Mode (Cutter option required)Refer to Figure 2-4.1. Pres

Page 2-8 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZValue Peel-Off Mode (Value peel option required)Refer to Figure

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Page 2-10 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZValue Peel-Off Mode with Liner Take-upRefer to Figure 2-5.1. P

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Page 2-12 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZValue Peel Rewind (Peel-off Mode)Refer to Figure 2-71. Press t

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iv Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/03Table of ContentsRemove Ribbon ...

Page 2-14 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ13. Slide the rewind media guide against the media, and tighte

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-152SHUDWLRQV2YHUYLHZ 6HFWLRQValue Peel Rewind Media AlignmentPerform the following adjustm

Page 2-16 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ8. Ensure that the media is against the back of the transmissi

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Page 2-18 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZFigure 2-11. Power Rewind LoadingMedia Removal1. Cut the med

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Page 2-20 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZFanfold Media LoadingFanfold media feeds through either the bo

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-212SHUDWLRQV2YHUYLHZ 6HFWLRQFigure 2-13. Media Loading FanfoldPrintheadOpen LeverPrinthe

Page 2-22 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ$OLJQ6HQVRUV7UDQVPLVVLYH6HQVRUThere is no positioning of the

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77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual vTable of ContentsEquipment Safety Tips ...

Page 2-24 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ3ULQWHU6HOI7HVWVThe Z4M/Z6M printer is designed to work with

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Page 2-26 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZFigure 2-15. PAUSE Key Self Test Label)HHG.H\6HOI7HVWPres

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Page 2-28 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ3DXVHDQG)HHG.H\6HOI7HVW5HVHW'HIDXOWVPress and ho

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-292SHUDWLRQV2YHUYLHZ 6HFWLRQFigure 2-18. Communications Diagnostics Self Test

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Page 3-2 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 7URXEOHVKRRWLQJ7URXEOHVKRRWLQJ&KDUWVSymptom Diagnosis ActionNo LEDs light.No

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vi Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/03Table of ContentsInstall Drive Belt ...

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Page 4-2 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH(TXLSPHQW6DIHW\7LSVAfter reviewing each

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Page 4-4 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH3HUVRQDO6DIHW\7LSVDo not wear jewelry (

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Page 4-6 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH3ULQWKHDGDQG3ODWHQ5ROOHUInconsistent p

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Page 4-8 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH4. Manually rotate the pinch and deflecto

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-93UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ8. If the cutter continues to perform uns

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual viiTable of ContentsRewind Motor and Spindle Assembly ...

Page 4-10 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH&RUUHFWLYH0DLQWHQDQFHCorrective mai

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Page 4-12 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH4. Refer to Figure 4-5. Rotate the two p

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Page 4-14 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFHFigure 4-8. Cable Locations and Routin

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Page 4-16 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH4. Insert the print mechanism gap pin ga

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Page 4-18 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFHFigure 4-12. Top View of Printhead Mec

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viii Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/03Table of Contents

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Page 4-22 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH7. Using a hex key, remove and retain th

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-233UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQFigure 4-17. Latch Kit Parts7. Using a

Page 4-24 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFHFigure 4-18. Strike Plate Installation

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-253UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ6. Refer to Figure 4-18. Insert the two

Page 4-26 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH9. Tighten the printhead mechanism mount

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Page 4-28 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH8. Locate the circular cut-out on the to

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12/16/03 Z4M/Z6M Maintenance Manual ix/LVWRI7DEOHVList of TablesTable 1-1. Font Matrix for 8 dot/mm (203 dpi) Printhead...

Page 4-30 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH12. Replace the electronic side cover. P

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-313UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ7. Refer to Figure 4-25. Remove and reta

Page 4-32 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH8. Turn the printer power ON (l) and pri

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Page 4-34 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH12. Refer to Figure 4-27. Remove the thr

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-353UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ5. Remove the old clamp pad and clamp in

Page 4-36 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH19. Refer to Figure 4-29. Set your VOM (

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Page 4-38 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH,QVWDOO'ULYH%HOW1. Install the be

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