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Page 1 - Maintenance Manual

HC100™Wristband PrinterMaintenance Manual

Page 2 - © 2008 ZIH Corp

About This DocumentDocument Conventions1061311L-001 Rev. A HC100 Maintenance Manual 5/8/08Document ConventionsThe following conventions are used thro

Page 3 - Contents

11About This DocumentDocument Conventions5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AIllustration Callouts Callouts are used when an illustrati

Page 4

About This DocumentRelated Documents1261311L-001 Rev. A HC100 Maintenance Manual 5/8/08Related DocumentsThe following documents might be helpful refe

Page 5

5/8/08 HC100 Maintenance Manual 61311L-001 Rev. A1IntroductionThis chapter gives a brief overview of the HC100.ContentsOverview . . . . . . . . . . .

Page 6

IntroductionOverview1461311L-001 Rev. A HC100 Maintenance Manual 5/8/08OverviewThe HC100 prints patient identification wristbands for use in hospitals

Page 7

5/8/08 HC100 Maintenance Manual 61311L-001 Rev. A2Master Assembly DrawingThis chapter provides the master assembly drawing for all maintenance kits fo

Page 8 - Who Should Use This Document

Master Assembly DrawingMaster Assembly Drawing1661311L-001 Rev. A HC100 Maintenance Manual 5/8/08Master Assembly DrawingAll information provided in T

Page 9 - Contacts

17Master Assembly DrawingMaster Assembly Drawing5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AFigure 2 • Master Assembly Drawing12345106789710

Page 10 - Document Conventions

Master Assembly DrawingMaster Assembly Drawing1861311L-001 Rev. A HC100 Maintenance Manual 5/8/08Notes • ___________________________________________

Page 11 - About This Document

5/8/08 HC100 Maintenance Manual 61311L-001 Rev. A3Maintenance KitsThis chapter provides the installation instructions, parts lists, and required tools

Page 12 - Related Documents

Part Number: 61311L-001 Rev. A© 2008 ZIH Corp. The copyrights in this manual and the software and/or firmware in the label printer described therein

Page 13 - Introduction

61330M Printhead Assembly Maintenance KitPrepare for Installation2061311L-001 Rev. A HC100 Maintenance Manual 5/8/0861330M Printhead Assembly Mainten

Page 14 - Overview

2161330M Printhead Assembly Maintenance KitRemove the Media Cartridge5/8/08 HC100 Maintenance Manual 61311L-001 Rev. ARemove the Media Cartridge1. See

Page 15 - Master Assembly Drawing

61330M Printhead Assembly Maintenance KitRemove the Media Cartridge2261311L-001 Rev. A HC100 Maintenance Manual 5/8/083. Did the cartridge eject this

Page 16

2361330M Printhead Assembly Maintenance KitOpen the Printer5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AOpen the Printer1.2.Place the printer on t

Page 17

61330M Printhead Assembly Maintenance KitOpen the Printer2461311L-001 Rev. A HC100 Maintenance Manual 5/8/085. See Figure 6. Raise the cover up and t

Page 18

2561330M Printhead Assembly Maintenance KitRemove the Printhead Assembly5/8/08 HC100 Maintenance Manual 61311L-001 Rev. ARemove the Printhead Assembly

Page 19 - Maintenance Kits

61330M Printhead Assembly Maintenance KitRemove the Printhead Assembly2661311L-001 Rev. A HC100 Maintenance Manual 5/8/082. See Figure 7. Lift the pr

Page 20 - Prepare for Installation

2761330M Printhead Assembly Maintenance KitRemove the Printhead Assembly5/8/08 HC100 Maintenance Manual 61311L-001 Rev. A3. See Figure 8. Gently remov

Page 21 - Remove the Media Cartridge

61330M Printhead Assembly Maintenance KitInstall the New Printhead Assembly2861311L-001 Rev. A HC100 Maintenance Manual 5/8/08Install the New Printhe

Page 22 - Eject for six seconds

2961330M Printhead Assembly Maintenance KitResume Operation5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AResume Operation1. See Figure 6. To close

Page 23 - Open the Printer

5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AContentsAbout This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 24 - Metal printhead lever plate

61331M Platen Roller Assembly Maintenance KitPrepare for Installation3061311L-001 Rev. A HC100 Maintenance Manual 5/8/0861331M Platen Roller Assembly

Page 25 - Remove the Printhead Assembly

3161331M Platen Roller Assembly Maintenance KitRemove the Media Cartridge5/8/08 HC100 Maintenance Manual 61311L-001 Rev. ATools RequiredRemove the Med

Page 26

61331M Platen Roller Assembly Maintenance KitRemove the Media Cartridge3261311L-001 Rev. A HC100 Maintenance Manual 5/8/082. Did the cartridge eject?

Page 27

3361331M Platen Roller Assembly Maintenance KitOpen the Printer5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AOpen the Printer1.2.Place the printer

Page 28

61331M Platen Roller Assembly Maintenance KitOpen the Printer3461311L-001 Rev. A HC100 Maintenance Manual 5/8/085. See Figure 12. Raise the cover up

Page 29 - Resume Operation

3561331M Platen Roller Assembly Maintenance KitReposition the Printhead Assembly5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AReposition the Printh

Page 30

61331M Platen Roller Assembly Maintenance KitReposition the Printhead Assembly3661311L-001 Rev. A HC100 Maintenance Manual 5/8/082. See Figure 13. Li

Page 31

3761331M Platen Roller Assembly Maintenance KitRemove the Platen Roller5/8/08 HC100 Maintenance Manual 61311L-001 Rev. ARemove the Platen Roller1. See

Page 32 - O) the power switch

61331M Platen Roller Assembly Maintenance KitInstall the New Platen Roller3861311L-001 Rev. A HC100 Maintenance Manual 5/8/083. See Figure 16. Remove

Page 33

3961331M Platen Roller Assembly Maintenance KitResume Operation5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AResume Operation1. See Figure 12. To c

Page 34

Contents461311L-001 Rev. A HC100 Maintenance Manual 5/8/083 • Maintenance Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 35

61335M Main Logic Board Maintenance KitPrepare for Installation4061311L-001 Rev. A HC100 Maintenance Manual 5/8/0861335M Main Logic Board Maintenance

Page 36

4161335M Main Logic Board Maintenance KitRemove the Media Cartridge5/8/08 HC100 Maintenance Manual 61311L-001 Rev. ATools RequiredRemove the Media Car

Page 37 - Remove the Platen Roller

61335M Main Logic Board Maintenance KitRemove the Media Cartridge4261311L-001 Rev. A HC100 Maintenance Manual 5/8/082. Did the cartridge eject?3. Did

Page 38 - Install the New Platen Roller

4361335M Main Logic Board Maintenance KitOpen the Printer5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AOpen the Printer1.2.Place the printer on the

Page 39

61335M Main Logic Board Maintenance KitOpen the Printer4461311L-001 Rev. A HC100 Maintenance Manual 5/8/085. See Figure 20. Raise the cover up and ti

Page 40

4561335M Main Logic Board Maintenance KitRemove the Outer Enclosure and Trim5/8/08 HC100 Maintenance Manual 61311L-001 Rev. ARemove the Outer Enclosur

Page 41

61335M Main Logic Board Maintenance KitRemove the Outer Enclosure and Trim4661311L-001 Rev. A HC100 Maintenance Manual 5/8/082. Remove the two mounti

Page 42

4761335M Main Logic Board Maintenance KitRemove the Outer Enclosure and Trim5/8/08 HC100 Maintenance Manual 61311L-001 Rev. A4. See Figure 23. Pull th

Page 43

61335M Main Logic Board Maintenance KitRemove the Old Main Logic Board (MLB)4861311L-001 Rev. A HC100 Maintenance Manual 5/8/08Remove the Old Main Lo

Page 44

4961335M Main Logic Board Maintenance KitRemove the Old Main Logic Board (MLB)5/8/08 HC100 Maintenance Manual 61311L-001 Rev. A2. Remove the main fram

Page 45

5Contents5/8/08 HC100 Maintenance Manual 61311L-001 Rev. A61338M ZebraNet™ 10/100 Print Server Assembly Maintenance Kit . . . . . . . . . . . . . .

Page 46

61335M Main Logic Board Maintenance KitRemove the Old Main Logic Board (MLB)5061311L-001 Rev. A HC100 Maintenance Manual 5/8/084. See Figure 26. Disc

Page 47

5161335M Main Logic Board Maintenance KitRemove the Old Main Logic Board (MLB)5/8/08 HC100 Maintenance Manual 61311L-001 Rev. A5. See Figure 27. Remov

Page 48

61335M Main Logic Board Maintenance KitRemove the Old Main Logic Board (MLB)5261311L-001 Rev. A HC100 Maintenance Manual 5/8/086. Which communication

Page 49

5361335M Main Logic Board Maintenance KitRemove the Old Main Logic Board (MLB)5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AFigure 28 • Remove the

Page 50

61335M Main Logic Board Maintenance KitRemove the Old Main Logic Board (MLB)5461311L-001 Rev. A HC100 Maintenance Manual 5/8/08Figure 29 • Remove the

Page 51

5561335M Main Logic Board Maintenance KitInstall the New MLB5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AInstall the New MLB1. Which communication

Page 52 - If you have a… Then…

61335M Main Logic Board Maintenance KitInstall the New MLB5661311L-001 Rev. A HC100 Maintenance Manual 5/8/084. Install the four mounting screws from

Page 53

5761335M Main Logic Board Maintenance KitReinstall the Outer Enclosure and Trim5/8/08 HC100 Maintenance Manual 61311L-001 Rev. A7. Ensure that all wir

Page 54

61335M Main Logic Board Maintenance KitResume Printer Operation5861311L-001 Rev. A HC100 Maintenance Manual 5/8/083. Slide the outer enclosure over t

Page 55 - Install the New MLB

5961337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitPrepare for Installation5/8/08 HC100 Maintenance Manual 61311L-001 Rev. A61337M Zeb

Page 56

Contents661311L-001 Rev. A HC100 Maintenance Manual 5/8/0861342M Main Frame Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 57

61337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitPrepare for Installation6061311L-001 Rev. A HC100 Maintenance Manual 5/8/08Figure 33

Page 58 - Resume Printer Operation

6161337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitRemove the Media Cartridge5/8/08 HC100 Maintenance Manual 61311L-001 Rev. ARemove t

Page 59 - Server Assembly Kit

61337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitRemove the Media Cartridge6261311L-001 Rev. A HC100 Maintenance Manual 5/8/083. Did

Page 60 - Tools Required

6361337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitOpen the Printer5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AOpen the Printer1.

Page 61

61337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitOpen the Printer6461311L-001 Rev. A HC100 Maintenance Manual 5/8/085. See Figure 36.

Page 62

6561337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitRemove the Outer Enclosure and Trim5/8/08 HC100 Maintenance Manual 61311L-001 Rev.

Page 63

61337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitRemove the Outer Enclosure and Trim6661311L-001 Rev. A HC100 Maintenance Manual 5/8/

Page 64

6761337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitRemove the Outer Enclosure and Trim5/8/08 HC100 Maintenance Manual 61311L-001 Rev.

Page 65

61337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitRemove the Main Frame and the Main Logic Board (MLB)6861311L-001 Rev. A HC100 Mainte

Page 66

6961337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitRemove the Main Frame and the Main Logic Board (MLB)5/8/08 HC100 Maintenance Manual

Page 67

5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AAbout This DocumentThis section provides you with contact information, document structure and organiz

Page 68

61337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitRemove the Main Frame and the Main Logic Board (MLB)7061311L-001 Rev. A HC100 Mainte

Page 69

7161337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitRemove the Main Frame and the Main Logic Board (MLB)5/8/08 HC100 Maintenance Manual

Page 70

61337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitRemove the Wireless Radio Board7261311L-001 Rev. A HC100 Maintenance Manual 5/8/08Re

Page 71

7361337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitInstall the New Wireless Board5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AInst

Page 72

61337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitReinstall the Main Frame Assembly7461311L-001 Rev. A HC100 Maintenance Manual 5/8/08

Page 73 - Reinstall the MLB

7561337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitReinstall the Outer Enclosure and Trim5/8/08 HC100 Maintenance Manual 61311L-001 Re

Page 74

61337M ZebraNet™ Internal Wireless Plus Print Server Assembly KitResume Printer Operation7661311L-001 Rev. A HC100 Maintenance Manual 5/8/08Resume Pr

Page 75 - Caution •

7761338M ZebraNet™ 10/100 Print Server Assembly Maintenance KitPrepare for Installation5/8/08 HC100 Maintenance Manual 61311L-001 Rev. A61338M ZebraNe

Page 76

61338M ZebraNet™ 10/100 Print Server Assembly Maintenance KitRemove the Media Cartridge7861311L-001 Rev. A HC100 Maintenance Manual 5/8/08Tools Requi

Page 77 - Assembly Maintenance Kit

7961338M ZebraNet™ 10/100 Print Server Assembly Maintenance KitRemove the Media Cartridge5/8/08 HC100 Maintenance Manual 61311L-001 Rev. A3. Did the c

Page 78

About This DocumentWho Should Use This Document861311L-001 Rev. A HC100 Maintenance Manual 5/8/08Who Should Use This DocumentThis Maintenance Manual

Page 79

61338M ZebraNet™ 10/100 Print Server Assembly Maintenance KitOpen the Printer8061311L-001 Rev. A HC100 Maintenance Manual 5/8/08Open the Printer1.2.P

Page 80

9About This DocumentContacts5/8/08 HC100 Maintenance Manual 61311L-001 Rev. AContactsYou can contact Zebra Technologies Corporation at the following:

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