Zebra170PAX3™-SeriesUser’s Guide
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Zebra Technologies CorporationZebra Technologies CorporationZebra Technologies CorporationZebra Technologies Corporation Zebra Technologies Europe Lim
9Media & Ribbon LoadingIf you have a right hand print engine (printed labels are presented on the right hand side of the unit), refer to Figure 2
105. Ensure the media is aligned within the print path then close the printhead assembly (C) by rotating the printhead lock lever (D) until it latches
1110. Rotate the peel roller assembly (J) up until it latches closed.11. Thread the backing material under the lower guide post (M) and around the tak
12 Figure 4. Ribbon Loading (Right-Hand Units)Left Hand Units1. Push the ribbon roll onto the supply spindle (N) as far as it will go, so the ribbon f
13 Figure 5. Ribbon Loading (Left-Hand Units)Removing Used RibbonTo remove used ribbon:1. Open the printhead assembly (C) by unlatching the lock lever
15Media Sensor PositionReflective Media SensorSome types of media have black marks printed on the underside of the backing material that act as “Start
17Print Engine OperationPower On/Off SwitchThe Power On/Off Switch is located just to the left (or right) of the print engine’s con-trol panel (see Fi
Proprietary StatementThis manual contains proprietary information of Zebra Technologies Corporation. It is intended solely for theinformation and use
18. Figure 7. Control Panel (Right-Hand Unit)Liquid Crystal DisplayThe control panel shown in Figure 7 contains a backlit Liquid Crystal Display (LCD
19Control Panel Indicator LEDsLEDs on the front panel are a quick indication of the print engine’s status (see Figure 7 on page 18).Table 2: Control P
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21Configuration & CalibrationAfter you have installed the media and ribbon and the power-on self test (POST) is complete, the front panel display
22The default password value is 1234. The password can be changed using the ^KP (Define Password) ZPL II instruction.NOTE: Once the password has been
23Configuration and Calibration SequenceTable 3: Configuration and Calibration DescriptionPress Display Shows Action/Explanation--- PRINTER READY Norm
24MEDIA TYPE Setting Media Type Press the RIGHT or LEFT BLACK OVAL key to display other choices.Default: ContinuousSelections: Continuous, non-continu
25MAXIMUM LENGTH Setting Maximum Length Press the RIGHT BLACK OVAL key to increase the value, press the LEFT BLACK OVAL key to decrease the value. Def
26INITIALIZE CARDInitialize Memory Card CAUTION: Perform this operation only when it is necessary to erase allpreviously stored information from the o
27INIT FLASHInitialize Flash CAUTION: Perform this operation only when it is necessary to erase allpreviously stored information from the FLASH memory
1Table of ContentsIntroduction ... 5Zebra 170PAX3 Print En
28SENSOR PROFILE Sensor Profile Press NEXT/SAVE to skip this standard calibration procedure and continue with the media and ribbon calibration paramet
29CALIBRATING PLEASE WAITThe print engine automatically adjusts the scale (gain) of the signals it receives from the media and ribbon sensors based on
30DATA BITSSetting Data Bits Press the RIGHT or LEFT BLACK OVAL key to display other choices.Default: 7-bitsSelections: 7-bits, 8-bitsThe data bits
31NETWORK IDSetting Network ID Press the LEFT BLACK OVAL key to move to the next digit position, press the RIGHT BLACK OVAL key to increase the valu
32FORMAT PREFIXFormat Prefix Character Press the LEFT BLACK OVAL key to move to the next digit position, press the RIGHT BLACK OVAL key to increase
33 Figure 9. Ribbon Tension Setting ChartPower-Up and Head Close ParametersMEDIA POWER UPMedia Power-Up Press the RIGHT or LEFT BLACK OVAL key to dis
34Label Positioning ParametersBACKFEEDBackfeed Sequence Press the RIGHT or LEFT BLACK OVAL key to dis-play other choices.Default: Default (90%)Selec
35HEAD TEST COUNT Setting the Head Test Count Press the LEFT BLACK OVAL key to move to the next digit position, press the RIGHT BLACK OVAL key to ch
36APPLICATOR PORTSetting the Applicator Port Press the RIGHT or LEFT BLACK OVAL key to display other choices.Default: OffSelections: Off, mode 1, mo
37RESYNC MODESetting the Resync Mode Press the RIGHT or LEFT BLACK OVAL key to display other choices.Default: Feed ModeSelections: Feed Mode, Error
2Troubleshooting ...49Power On Self Test ...
38REPRINT MODESetting the Reprint Mode Press the RIGHT or LEFT BLACK OVAL key to display other choices.Default: DisabledSelections: Disabled, Enable
39LCD ADJUST LCD Display Adjustment Press the LEFT BLACK OVAL key to decrease the value (reduce brightness), press the RIGHT BLACK OVAL key to increas
40IP PROTOCOLS**Option RequiredIP Protocols Press the RIGHT or LEFT BLACK OVAL key to display other choices.Default: AllSelections: All, gleaning on
41SAVE SETTINGS Save Settings Press the RIGHT or LEFT BLACK OVAL key to display other choices.Default: PermanentSelections: Permanent, temporary, can
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43Care & AdjustmentsCleaningCAUTION: Use only the cleaning agents indicated. Zebra Technologies Corpora-tion will not be responsible for damage ca
44 Figure 10. Sensor Locations (Right-Hand Unit Shown)Cleaning the Printhead and Platen RollerInconsistent print quality, such as voids in the bar cod
45 Figure 11. Print Engine Cleaning (Right-Hand Unit Shown)1. Open the printhead assembly (C) by lifting the printhead lock lever (D) upward away from
46Toggle PositioningProper Toggle positioning is important for proper print quality. The toggles should be positioned 1/4 of the width in from the med
47 Figure 12. Printhead Pressure (Right-Hand Unit Shown)SUTR
3Appendix D ... 83Adjusting Darkness For “In-Spec” Bar Code
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49TroubleshootingPower On Self TestA Power On Self Test (POST) is performed each time the print engine is turned ON. During this test, the front panel
50The following tables provide trouble symptoms, a diagnosis of specific causes, and a recommended action which should result in proper print engine o
51WARNING HEAD COLDERROR light flashes. Print Engine continues to print.Printhead is not hot enough to print properly.Printing continues while printhe
52Wrinkled ribbon. Ribbon fed through the machine incorrectly.See“Ribbon Loading” on page 11.Incorrect burn temperature. Set the burn temperature to t
53Changes in parameter settings did not take effect.Parameters are set incorrectly. Set parameters and save permanently. Cycle the print engine power
54Print Engine Self TestsIntroductionThese self tests, illustrated on the following pages, produce sample labels and provide specific information that
55CANCEL Key Self TestPress and hold the CANCEL key while turning the print engine power ON. Release the key anytime after the first front panel LED t
56PAUSE Key Self TestPress and hold the PAUSE key while turning the print engine power ON. Release the key anytime after the first front panel LED tur
57FEED Key Self TestPress and hold the FEED key while turning the print engine power ON. Release the key anytime after the first front panel LED turns
58FEED Key and PAUSE KeyPress and hold these two keys while turning the print engine power ON. The print engine configuration will be temporarily rese
59Head Resistance(must match head resis-tance label value)Configuration or ZPLVerifier Port Configuration and ZPLApplicator Port Configuration and ZPL
60Communications Diagnostics Test The following test cannot be performed until all configuration and calibration parame-ters have been set. For inform
61OptionsYour print engine can be equipped with the following options. Contact your equipment supplier for further information and pricing.Single In-l
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63Print Engine SpecificationsPrinting ConsiderationsPrint Speeds172PAX3 (203 DPI) – Programmable constant printing speeds (per second) of 2.4" (6
64Ribbon SpecificationsZebra Programming Language (ZPL II)• Communicates in printable ASCII characters• Controlled via mainframe, mini, or PC• Downloa
65• Linear bar codes:Code 11, Code 39, Code 93, Code 128 with subsets A/B/C and UCC Case Codes, ISBT-128, UPC-A, UPC-E, EAN-8, EAN-13, UPC and EAN 2 o
66• Bitmap fonts A through H and GS symbols are expandable up to 10 times, height and width independent• Smooth, scalable font 0 (CG TriumvirateTm Bol
67Physical DimensionsNOTE: For installation information, refer to “Appendix E” on page 85.Electrical Specifications• Dual 32-bit RISC and CISC micropr
5IntroductionCongratulations! You have just purchased a high-quality thermal demand print engine manufactured by the industry leader in quality, servi
69Appendix AAC Power Cord RequirementsSince many areas of the world have specific power requirements, an AC Power Cord may not be included with your p
70Power Fuse ReplacementThe print engine uses a metric-style fuse (5 x 20 mm IEC) rated for 5 Amps at 250 Volts that bears the certification mark of a
71ShippingTo ship the Zebra 170PAX3-Series print engine, remove all ribbon and media and make sure the printhead is closed for shipment. Carefully pac
73Appendix BPrint Engine Communications Interface Technical InformationSystem ConsiderationsCommunications Code — The print engine sends and receives
74WARNING! Connecting a data communications cable while the power is ON maydamage the PAX3 print engine.RS-232/RS-422/RS-485 Serial Data PortThe conne
75RS-232 Interconnections — The print engine is configured as Data Terminal Equip-ment (DTE). Figure 20 illustrates the connections required to interc
76RS-422/RS-485 Interconnections — The print engine may be connected to a host by a RS-422/RS-485 interface. The DB25 Female connector on the rear of
77Centronics-Compatible Parallel Data PortA standard 36-pin Centronics-compatible parallel connector is available at the rear of the print engine for
6CommunicationsRefer to Figure 1 on page 7. The 170PAX3™-Series print engine comes standard with both an Electronics Industries Association (EIA) RS-2
78Cabling RequirementsData cables must be fully shielded and fitted with metal or metallized connector shells. Shielded cables and connectors are requ
795 PAUSE Input To toggle the current PAUSE state, this input must be asserted LOW for 200 millisec-onds, or until the SERVICE REQUIRED output (pin 10
80 Figure 24. Applicator Interface Connections
81Appendix CASCII Code ChartShaded values NOT recommended for command prefix, format prefix, or delimiter characters.NOTE: DLE always represents the c
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83Appendix DAdjusting Darkness For “In-Spec” Bar CodesAll direct thermal and thermal transfer materials do not require the same darkness set-ting. The
84“In-Spec”The “in-spec” bar code can only be confirmed by a verifier, but it should exhibit some very visible characteristics. The normal bar code wi
85Appendix EInstallation InformationVentilation openings of the print engine mounting enclosure shall be provided by the installer to remove heat and
86 Figure 27. Front View of Right-Hand PrinterNOTE: Mounting hole locations are identical for both the right hand and left handprint engines.Clearance
87 Figure 28. Rear View of Right-Hand Printer
7 Figure 1. Cable Connections PARALLELINTERFACECONNECTORDB-25 SERIALINTERFACECONNECTORDB-15 APPLICATORINTERFACECONNECTORAC POWERCONNECTORLEFT HAND PAX
89Glossaryalphanumeric Indicating letters, numer-als, and characters such as punctuation marks.backfeed When the print engine pulls the media and ribb
90firmware This is the term used to specify the print engine’s operating program. This program is downloaded to the print engine from a host computer
91ribbon A band of material consisting of a base film coated with wax or resin “ink”. The inked side of the material is pressed by the printhead again
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93IndexAAC Power ...6AdjustmentsPrinthead Pressure Adjustment ...46Toggle Positioning ...
94Images, printing a list ...25Initializing the card ...26Initializing the FLASH ...
95Printhead Pressure Adjustment ...46Printing Considerations ...63Protocol, setting ...
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